The Bengaluru complex has large sophisticated machines such as CNC Turning Center, CNC Boring machines, Vertical Turret lathes and Honing machines in addition to General-purpose machines. The dedicated machines are:

• Boring machines for Axle box                                               
• AF / Axle Box spring seat machining                                                
• Wotan internal grinding machine for Axle box         
• Vertical turret lathe for Axle box machining             
• Honing machine                                                                     
• Flash butt welding machine for Brake Tension rod   
• Hyd. press 100 T.for Bush pressing               

A well-established Sheet metal shop has a band of special machines and dedicated machines:

• Laser cutting machine
• NC shearing machine 
• Punch press - 40T. - 1000 T   
• Press Brake  - 40T. -  500T                                                                
• Stretch forming Machine
• CNC Press Brake – 300 T (2 Nos)

• Optical tracer flame cutting machines
• CNC Flame cutting machine                         
• Shot blasting machine for ( Rolled section & Plates)
• Shearing M/C to 30 mm capacity with inbuilt Beveling for weld joints.

• Spot welding machine
• Shot blasting machine (Rotary & conveyor type)

• Foil Roll welding machine for welding of corrugated sheets used for Floor.
• Corrugated rolling machine   
• Plasma Cutting machine

• Submerged Arc welding sets
• Check & straightening machine for Bogie components

• Robot Spot Welding Machine
• Spot Welding Machine
• Roller bending machine for rood skins                          
• Foil Roll-Welding M/C for Roof, Side wall & End wall of Rail coaches.
• Roof leak test facility 

• Conveyorised painting booth
• Shot Blasting facilities for Rolled Sections and plates.
• BEML has a large pretreatment and painting shop, to degrease, phosphating and undercoat of Red oxide primer by using endless conveyor system for thin sheet components before the components are taken up for fabrication/Assemblies.

• Lifting jacks of 16 T. capacity
• Air brake testing equipments ( 4 nos)
• Traversors of 75 Ton capacity ( 2 nos)
• Water leak test facility            

• 248 M Test track  ( 2 Nos) for testing
• Bogie testing machine ( 3 Nos) up to 60 Ton capacity
• Well-established meteorological laboratory for Quality products
• Well-laid Railway lines inside the production shops for smooth stage production.
• Railway sidings for delivery of coaches and receipt of raw materials

The manufacturing facilities include a band of electrical resistance Foil Roll butt machines to take care of Quality butt welding of Rail coach items.

BEML is also having facilities of Electrical resistance spot welding machine as a special processing facility required for production of main door and Aluminum window louvers required for Rail coaches, Flash butt welding equipment is  available for welding of brake tension rod, Pulse tig-welding machine to do aluminum welding and Auto and semi auto submerged Arc welding for heavy steel structures.

• CO2 welding sets of capacity of 400 AMPS
• BEML has thermal Stress reliving furnaces to stress reliving important welded structures.
• Facilities are available to conduct Radiographic and Ultra sonic tests on welded structures.

Exclusive Jigs and Fixtures for Underframe, Sidewall, Endwall, Roof and other sub-assemblies will be made available.